OSIsoft PI System (with AI)
Integrations
- OPC UA
- MQTT
- Modbus
- AVEVA Data Hub
- ERP (SAP/Oracle)
- SCADA/MES Systems
Pricing Details
- Enterprise licensing typically follows a tiered subscription model based on tag count and functional modules.
- Specific pricing for the Autonomous Process Optimizer and AI features requires direct vendor engagement.
Features
- Asset Framework Metadata Layer
- Generative AI Natural Language Querying
- Real-time Anomaly Detection
- Autonomous Process Optimization
- Multi-protocol Industrial Connectivity
- Hybrid-Cloud Data Hub Integration
Description
OSIsoft PI System: Industrial Data Infrastructure Review
The OSIsoft PI System, managed under the AVEVA ecosystem as of 2026, represents a matured industrial data infrastructure that has transitioned from a tag-centric archive to an asset-centric digital twin model. The current architecture leverages a Managed Persistence Layer (PI Data Archive) utilizing proprietary compression algorithms like Swinging Door to handle high-volume industrial streams 📑, while offloading complex analytical tasks to AVEVA CONNECT AI 📑.
Operational Scenarios
- Industrial Telemetry Flow: Input: High-frequency vibration data via MQTT → Process: Asset Framework context mapping and threshold validation → Output: Normalized event frames in PI Vision 📑.
- AI Query Flow: Input: Natural language prompt "Show pump efficiency trends" → Process: AVEVA CONNECT AI semantic mapping to PI Archive tags → Output: Structured time-series visualization 📑.
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Data Ingestion and Asset Framework
The system utilizes a Distributed Processing Architecture to manage data from disparate edge sources without requiring immediate monolithic aggregation 🧠.
- Asset Framework (AF): Provides a hierarchical metadata layer that organizes raw tags into digital representations of physical equipment 📑. Technical Constraint: Large-scale hierarchy re-indexing can impact query performance during schema-heavy updates 🧠.
- Protocol Support: Native connectivity for OPC UA, MQTT, and Modbus via specialized PI Interfaces and Connectors 📑.
AI and Predictive Analytics Integration
The 2026 iteration incorporates Autonomous Process Optimization, which suggests adjustments to plant parameters based on external variables like energy pricing ⌛.
- Natural Language Querying: Integration with LLM-based assistants allows operators to query the PI Archive using prose 📑. Privacy Mediation: Access controls are applied at the data hub level to prevent unauthorized model exposure to sensitive industrial telemetry 🧠.
- Anomaly Detection: Embedded intelligence within Event Frames identifies deviations from historical patterns 📑. Implementation Detail: Specific neural architectures used for pattern adaptation within the cloud-native CONNECT tier are undisclosed 🌑.
Evaluation Guidance
Technical evaluators should verify the following architectural characteristics:
- Control Loop Latency: Benchmark the round-trip delay introduced by the AI orchestration layer when integrated with real-time SCADA control loops 🌑.
- Autonomous Logic Validation: Request documentation for the Autonomous Process Optimizer to verify the presence of "human-in-the-loop" safety gates ⌛.
- Metadata Scalability: Validate Asset Framework (AF) performance and re-indexing speed when managing datasets exceeding 1,000,000 active tags 🌑.
Release History
Year-end update: Release of the Autonomous Process Optimizer. Real-time predictive adjustments of plant parameters based on dynamic market and energy pricing.
Full integration with AVEVA CONNECT AI. Generative AI assistants now enable natural language querying of the PI Archive and automated scenario planning.
Introduction of automated anomaly detection within Event Frames. Enhanced root cause analysis tools leveraging industrial-specific AI patterns.
Integration with AVEVA Data Hub. Enabled seamless hybrid-cloud architecture, allowing massive historical datasets to be processed by cloud-based ML models.
Official acquisition of OSIsoft by AVEVA for $5B. Strategic pivot towards integrating PI System data with AVEVA's engineering and design suites.
Launch of PI Vision (formerly PI Coresight). Transition to a mobile-friendly, web-based visualization tool for real-time operational data.
Release of PI System 2012. Established the Asset Framework (AF) as the core standard, moving from simple tags to complex digital asset hierarchies.
Tool Pros and Cons
Pros
- Real-time data
- AI-powered insights
- Automated anomaly detection
- Process optimization
- Improved efficiency
- Robust data management
- Scalable architecture
- Secure processing
Cons
- Complex implementation
- High initial cost
- Legacy system integration